Brake Pads Back Plates Automatic Blanking System
Core Position in Manufacturing Lines
The Brake Pads Back Plates Automatic Blanking System, also known as the 1100KN Brake Pad Back Plates Production Machine, is a flagship of advanced efficiency in brake pad back plates manufacturing. As a core component of automated production lines, it is specifically engineered for precision blanking processes, with FU CHUN JIANG Intelligent Brake Pads Machines integrating cutting-edge automation to elevate its performance.
Its automated feeding mechanism eliminates manual handling bottlenecks, streamlines workflow continuity, and boosts overall production throughput—making it indispensable for modern brake pad back plates manufacturing setups.
Material Handling Capabilities
It accommodates steel sheets up to 3000mm x 1500mm, supporting diverse material sizes for both specialized small-batch production and large-scale automotive industry orders. This versatility aligns with the flexible manufacturing needs that FU CHUN JIANG Intelligent Brake Pads Machines are renowned for.
With a maximum clamping plate thickness of 10mm, it ensures secure sheet fixation during blanking. This prevents displacement, avoids imprecise cuts and material damage, and maintains consistent product quality even under high-volume operations.
Speed and Precision Parameters
Boasting a maximum moving speed of 500mm/s, the system significantly reduces cycle time, enhancing the productivity of the entire brake pad back plates production line without compromising accuracy.
It delivers movement accuracy of ≤±0.1mm, meeting the strict dimensional specifications for both standard passenger car brake pad back plates and intricate commercial vehicle designs. This precision is a hallmark of the reliability offered by FU CHUN JIANG Intelligent Brake Pads Machines.
Workbench and Clamping Configuration
The 3000X2450mm working table provides a spacious, stable platform for material placement, enabling multi-piece blanking in a single operation to improve efficiency.
Equipped with a universal ball design, the workbench allows smooth loading and unloading of steel sheets, reducing friction and minimizing material scratches. The pneumatic clamp system ensures rapid, robust clamping force, securing sheets firmly during blanking to enhance cut accuracy and operational safety.
Power and Continuous Operation Performance
Driven by a 6.5kw power unit, the system supplies consistent energy for high-speed, precision blanking tasks, avoiding overheating and power-related downtime during prolonged operations.
This power calibration ensures stable optimal performance throughout daily production shifts, supporting seamless integration into continuous automated production lines and maintaining uninterrupted workflow.