Brake Pads Combined Grinding Machine
Integrated Process Design & Core Advantages
The Brake Pads Combined Grinding Machine is a cutting-edge addition to brake pads processing equipment, serving as a key offering for manufacturers in the industry. It integrates four essential procedures—slotting, coarse grinding, fine grinding, and dust cleaning—into a single compact unit, revolutionizing traditional production lines.
This integration streamlines workflow by eliminating redundant material transfers, optimizes production efficiency significantly, and ensures consistent processing quality. As a signature equipment of FU CHUN JIANG Intelligent Brake Pads Machines, it embodies the brand’s focus on efficient and precise manufacturing solutions.
Grinding Unit Configurations
The rough surface grinding unit is equipped with one vertical spindle driven by an 11.25 Kw motor, enabling rapid and uniform material removal to prepare brake pads for subsequent refinement. It ensures consistent thickness control during the coarse grinding phase, laying a solid foundation for precision.
The slot grinding unit features a horizontal spindle with 7.5 Kw power, specialized in precise slot forming. It guarantees accurate depth and width of slots, which are critical for enhancing braking efficiency and heat dissipation performance of the final product.
The fine surface grinding unit, powered by a 7.5 Kw motor with a vertical spindle, delivers the required smooth finish for optimal braking performance. All spindles operate at 2,950 RPM, balancing efficient material removal and high-precision finishing.
Traveling Device Performance
The traveling device boasts an adjustable feeding speed ranging from 0 to 4.2 m/min, allowing operators to match speed with processing stages—higher for coarse grinding to boost efficiency and lower for fine grinding to ensure precision.
Driven by a reliable induction motor and a 1.5 Kw geared motor, it operates stably with consistent power delivery. The magnet rail design secures brake pads firmly during movement, avoiding displacement and maintaining accuracy, while the roller chain feeding system endures heavy loads and continuous operation.
Auxiliary Functional Modules
The automated loading system adjusting device enables quick adaptation to different brake pad sizes and types, reducing manual intervention and improving productivity. It aligns with the high-efficiency standards of FU CHUN JIANG Intelligent Brake Pads Machines.
The brush unit, powered by a 180 W induction motor, effectively removes grinding debris and dust. With an adjustable height ratio of 1:6, it ensures thorough cleaning for various brake pad specifications, maintaining a safe working environment.
Turn Over Device Capability
The turn over device features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads. This allows comprehensive processing of all surfaces, ensuring uniform grinding quality across the entire product and meeting stringent performance standards.