CV Brake Linings Automatic Pressing System

System Integration & Core Advantages

  • The CV Brake Linings Automatic Pressing System is a fully automated pressing solution integrated with automatic material weighing-feeding modules and an automatic pick-up robot.
  • Developed by FU CHUN JIANG Intelligent Brake Pads Machines, this system significantly enhances production efficiency while reducing labor costs in the brake lining manufacturing process.
  • It achieves seamless coordination between material preparation, pressing operation and finished product handling, ensuring continuous and stable mass production.

Material Weighing Performance

  • Weighing accuracy reaches ≤2.5g per 100g of material, meeting the strict weight control requirements for brake lining raw materials.
  • Weighing range is set at 1000g~1500g, compatible with most common CV brake lining specifications in the market.
  • Weighing speed operates at 2 cycles per 50 seconds, balancing precision and production throughput for efficient material supply.

Cycle Efficiency & Axis Performance

  • The system’s complete cycle time is 70 seconds, optimizing the entire pressing workflow from feeding to pick-up.
  • X-Axis features a stroke of 3000mm, moving speed of 20m/min, with positioning accuracy and repeat accuracy both at 0.2mm, ensuring precise material and product transfer.
  • FU CHUN JIANG Intelligent Brake Pads Machines equips the system with dual Z-Axes (Z1 & Z2) for flexible operation, each with 1200mm stroke and 10m/min moving speed.

Precision Control Specifications

  • Both Z1-Axis and Z2-Axis boast positioning accuracy and repeat accuracy of 0.1mm, guaranteeing consistent pressing pressure and product dimensional stability.
  • The high-precision axis control works in tandem with the automated weighing-feeding system, realizing high-quality brake lining production with minimal human intervention.
  • This precision is a hallmark of FU CHUN JIANG Intelligent Brake Pads Machines’ engineering, catering to the rigorous standards of the automotive brake industry.